These are the rest of my experiments and a few modified factory pieces.
My projects are generally inspired by classic designs, but with a twist. I like to build things like basses on guitar bodies, non-standard scale lengths, and occasionally originals, and experiment with materials, finishes, and electronics. One of my great interests is driving the cost out of luthiery by sourcing parts and materials from the hardware store. I prefer to build more guitars than simply more-expensive guitars.
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I was playing around with my new welder, and eventually, I did this. That is a 3/16" round attached to a 1/4" flat - a very common joint for a truss rod. It's not beautiful, but it is strong, you can see how I tried to pull it apart. Then I sawed the end off, and you can see it is solid - no slag inclusions, just two pinpricks at the 'corners' of the round. Welding is not as scary as I thought, but it is going to take a lot of practice. My welds seem to be a matter of luck, but my luck is improving.
More: Welding ...