Doing Things Wrong

Danelectro Companion Guitar

This was a box of junk I got on eBay, originally a vintage Convertible. I replaced the front and back with cabinet-grade birch plywood, as the original mother-of-countertop material is no longer available. I rebuilt it as something like a Companion, which is a very rare model. The neck and sides are vintage, the rest is modern.

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The black edging is Sharpie marker. I had to apply the polyurethane finish very gingerly over that to keep it from running until it was well sealed. The pickguard is cut down from a reissue.

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This is an original Companion, with real fake wood countertop faces. You can see how the ends of the Tolex are butted together under the strap button. I think my way is neater. I couldn't get the correct bridge and tailpiece, so I made due with what I had. The problem with these is that there is no block to support the top under the bridge, and they tend to collapse. Mine is actually a better design.

At the last minute before I closed it up forever,
it occurred to me to take some pictures.

I added a block to support the bridge and keep the top from collapsing. As I recall, the sides are not bent wood, they are sawn to that shape. The frame pieces are held together by a few staples and the binding. I took the front off first and put a new one on. When that was set up, I did the back, as you see here. Otherwise the whole thing might have fallen apart.


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Here is a terrific little saw handle that takes Sawzall blades. It comes with an array of blades, including the dangerously sharp flush-cut and rather dodgy drywall blades, and a few others that I've long since used up, but it will fit any Sawzall blade. But what really makes this thing great is when I started making my own blades - all the small ones along the right. I cut these from much larger Sawzall blades that I bought, using an angle grinder, and shaping them on the bench grinder. Sawzall blades all cut on the pull stroke, but as you can see, two of these blades cut on the push stroke, because I cut them reversed from the parent blade. The tangs are easy to make. Push blades are good for cutting through finished or laminated surfaces. These little blades give me a hand-held jigsaw, very useful for many loothery tasks. This saw is a Craftsman, so you better hustle on down to your local Sears and get one before it closes. Mine is on the death list. StewMac should pick up this idea.