Modern Danelectro construction of a classic design
Masonite is the classic Danelectro body material. Vintage Danelectros are Masonite over a poplar core, modern ones substitute plywood for poplar, which is actually better and cheaper. Masonite is available in 1/8" and 3/16" thicknesses. For luthiery, 1/8" is preferable, but 3/16" can also be used, especially if a slightly thicker and heavier body is desired.
Here in the Northeast ( and probably everywhere ) Home Depot sells two grades of wood: Number 1, which they label as 'Select', and Number 2. Number 1 costs about twice as much as Number 2. Lowes is similar. Both grades are pine, not hardwood.
This is what the binding looks like on a vintage Danelectro. I've never been able to find a 'weave' pattern like this. Reissues use a cowhide texture; I also like pebble-grain.
Tolex side binding is something that is particular to Danelectros. I love it. There are many good points to using Tolex side binding:
These are all of my piezo creations, so far. All of them utilize a version of the original single-transistor CafeWalter piezo buffer. He encouraged me to use his newer two-transistor version, but I never did get it to work. The simpler circuit works just fine, and I am a great fan of simple things that work.
I just built this - my first bridge. The plate is 1/8" aluminum, screws from Home Depot, springs from the junk tone box. The saddle is from the truss rod I just destructed, plus a scrap of phenolic I found and shaped to a pointed 12" radius. The bushings are black plastic and were the hardest part to come up with, I finally bought some plastic chain that fit and cut them from that. They are drilled and threaded for the screws, although with plastic you can just force the screws in.
Hammered spray paint is formulated to produce a mottled two-tone finish. The surface is smooth but not perfectly even and can be anything from matte to high gloss metallic. Hammered paints are available in a range of colors at any hardware or hobby store.
I took this 'Bird down from it's usual place up on the wall to take some measurements, and I noticed that it had grown fangs along the ( otherwise excellent Mighty-Mite ) neck that were not there before. Sharp fret ends is something I see people piss and moan about all the time. It is going to happen. It's not that the frets weren't dressed properly at the factory, the problem is that most guitars are made in warm humid places like China, Mexico, Indonesia, and Tennessee in the summer. Wood swells with moisture. When they are brought to the USA and placed in a dry heated winter house, the wood dries and shrinks a tiny bit, and the fret ends protrude. Everything about fretwork is a matter of thousandths of an inch, even the tiniest discrepancies are obvious. So this is not a defect, it is something that is simply going to happen, and it is easy to fix.
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