This is the big brother to the Silvertone 1448, vintage 1964-67. Construction is basically the same, but with a full-scale neck, two pickups, and a much better amp. For a lot of details, see the 1448 page. This guitar is in excellent condition for being almost sixty years old, and apart from cleaning and re-stringing, it needed nothing.
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Danelectro is my favorite type of guitar, simply for the genius of their unorthodox, inexpensive, yet highly effective designs. I love the tone of old-growth masonite. If you are looking for details, the Pro-1 Bass is the most complete build documentation.
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Here is a selection of items you could get from the Sears catalog, once upon a time.
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Here are six variations of Danelectro's "Amp-in-Case" guitar - three vintage, two modern, and one hand-made.
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Masonite is the classic Danelectro body material. Vintage Danelectros are Masonite over a poplar core, modern ones substitute plywood for poplar, which is actually better and cheaper. Masonite is available in 1/8" and 3/16" thicknesses. For luthiery, 1/8" is preferable, but 3/16" can also be used, especially if a slightly thicker and heavier body is desired.
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The classic Danelectro bridge is a study in simplicity. A chromed brass plate*, drilled and notched, with a rosewood sliver for a saddle.
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When two pickups are wired in series, the output of one is connected to the ground of the other. The outputs are directly additive, there is no loading effect as with parallel wiring. You get noticeably more output, and usually a much fuller sound. Two pickups may be wired in series with a standard [ON-OFF-ON] switch, available at any hardware store.
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These are factory instruments that I either significantly modified, restored or refurbished.
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After making a muddle of things with a razor blade and several other implements that proved to be less than satisfactory, I decided I needed to have the right tool - something roughly pencil-sized that can be handled with precision and ease, with a proper scraper edge. I took a look at StewMac, and found their binding scraper - exactly what I was thinking of. But with shipping, it would cost $15, and I'd have to wait a week for it, and after all, it's just a piece of steel. So I started thinking and remembered I have some 1/2" steel binding strap material. This is the stuff that is used around very large heavy boxes. It is a fairly hard and springy type of steel that would probably make a good tool. So I got busy in the shop and made three scrapers.
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