Spraying
Black Polyurethane body. This is during the polishing process, you can see it is not even clean. The front came out like black glass. I smoothed the orange-peel with 1500 grit wet, then 2000 and 3000. Then I switched to the random orbital with a red sponge cutting pad and Turtle Wax rubbing compound that claims to remove 1200 scratches. Shouldn't be any 1200 scratches, since I started with 1500. That came out shiny, but with swirl marks in the light. Then I switched to another red cutting pad with Meguiar's Ultimate Compound, and finally a softer yellow pad with the same Meguiar's. At that point, it was pretty much a factory finish. I didn't work as hard on the back, it is nice, but will soon enough encounter a zipper or belt buckle, so the effort would be wasted.
More: Finishing ...
I have several jigs I made to fit my full-sized DeWalt router. That machine is a beast for building furniture and stuff, but it is clumsy overkill for routing neck pockets and truss rods. So I got the idea to make a base plate that will adapt the little router to the jigs I made. Simple - just a 6" square; there it is on the left. The material is a piece of 1/4" phenolic that I had laying around for years. Phenolic resin is a plastic that is so hard and stiff it is more like metal. It is perfect for router bases and other fixtures, but somewhat hard to work. To drill the big hole in the center, I had to shift the drill press to its lowest gear, and cool the bit with water.
More: Routing & Shaping ...
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