Doing Things Wrong

DIY Polishing Machine

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This was my initial attempt at a polishing machine. Not pictured is the shroud I made for it to contain the spray.

This is for wet-polishing with sponges and automotive polishing compound. It is a very messy process - drops of "mud" fly everywhere. However, it does work. It takes great care to avoid going through the finish, which is a disaster. I have since moved to dry-buffing with cloth wheels.

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The Harbor Freight polisher blew up a few days past the measly 90-day warranty. These Chinese tools often have almost no grease on the gears and bearings, and immediately start to tear themselves up inside. But I was expecting that, and had remedied it first thing, so I had to wait for some other part to fail. The trigger - easily replaceable, if you can get one, which you can't. That's today's lesson on cheap tools. I replaced it with a DeWalt that is still going like new.


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Fretboard Radius Blocks

I make all my fretboards 12 inches, guitar or bass, fretted or fretless. I just like that, and also, it doesn't matter that much as long as you stay away from the extremes. 12-inches is a nice comfortable curve for chording on, and also doesn't require as much work and mess to carve as a smaller radius. I find it is a good compromise overall. I can make a 12-inch radius from flat pretty successfully with just a sanding block. StewMac's pre-radiused boards are 16-inches and are quick and easy to re-radius to 12. Although I made tooling for everything from 7 to 16, I don't use any of it. Luckily, I made extra tooling for 12 inches before I broke down the manufacturing plant.

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