Doing Things Wrong

Brazing

Brazed double-acting truss rod

Brazing is essentially the same process as soldering. Two metal pieces are joined using a third metal with a melting point well below either of them. Brazing is useful for joining metals that cannot be welded, as well as dissimilar metals.

Brazing is also useful for joining heat-treated steels that would be ruined by welding. This was once paramount in bicycle frame construction, before cheap automated aluminum welding took over the market.

Finally, brazing is useful because you can do it with just a common propane torch. See my pages on truss rods for some designs you can build yourself from common hardware.


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This is the jig as I first built it, with a drill guide attached to the end. That doesn't work very well. The jig is made from 1x2s, 1x3s, and MDF for the base, mostly scrap. The eye bolts are used to secure the workpiece. The new router plate makes the centering block obsolete. Yesterday I sank a dozen screws into the jig itself to stiffen it, re-glued the rails, and semi-permanently mounted the pine spacer under the neck.

Printed from luthierylabs.com