Doing Things Wrong

Body - Masonite/Plywood (1/2)

Masonite faces over a hollow plywood core is the standard modern Danelectro construction, and is an excellent and very economical way to build a guitar.

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This twelver is a mashup of a number of different models. The body is Danelectro-style masonite over chambered plywood, with Tolex binding. The headstock is interleaved Rickenbacker, the bridge is more like a Gibson, while the overall style is my typical Audiovox.


This one is a body-twin to the 12-string, but with a 30" bass neck. Everything about it is Danelectro - lipstick pickups wired in series, stacked controls, masonite pickguard, Danelectro bridge. The body is masonite over chambered plywood, oil-based poly over pearl paint.


This is the biggest of the Audiovoxes, weighing in at a full 12 pounds, with a 36" scale. The neck is a Brazilian Cherry (Jatoba) floorboard over maple, with a straight cutout headstock. There are over 100 marker dots. The body is veneered masonite over solid plywood, with Danelectro-style Tolex binding. There are also strap buttons, this instrument can be played vertically or horizontally.


This one is almost identical in construction to the Danelectro-style - masonite over chambered plywood body, masonite pickguard. The neck is purpleheart over maple, with plastic fret lines. The soundhole merely serves as a pickup mount, and the pickup was just insurance against never getting the intended piezo system to work. Eventually, I did get it to work, the piezo is incorporated in a modified bridge, and sounds great. 30" scale.


Built as a testbed for a number of ideas:


This is an Evets '90s-vintage original reissue, made in Korea. These reissues are actually much better instruments than the originals from the 1960s. While a copper-burst would be more authentic, I like the sky blue better. The newer reissues are even more true to the originals.


Another early build for me - 2010, a reissue Danelectro neck on a built body. The finish is pearl automotive acrylic lacquer. The pickguard is actually clear with a piece of paper under it.


The body was traced directly off the guitar, finished in very dark brown poly with tan Tolex. The neck is a reissue that has lain around for years. The bridge was originally left-handed, a few minutes with a file and it was right-handed. The double lipstick is switchable series/parallel/single-coil, for some variety. This is my first dry-erase pickguard.


A faithful reproduction of John Lennon's Rickenbacker, but built as a Danelectro. Masonite over hollow plywood body. Poplar neck. Passive electronics with active distortion on the fifth knob.


This one is kind of a joke and an experiment in just how cheap you can build a guitar. The body is dry-erase board over plywood - no finish - with Tolex side binding. Dry-erase board is Masonite covered with Melamine. The neck is 100% Radiata pine, even the fretboard. The "inlays" are glitter and CA glue. The pickguard is the other side of the dry-erase board - 'chalkboard'. The pickup mount is a 57 cent switch plate.


Body - Masonite/Plywood

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I have several jigs I made to fit my full-sized DeWalt router. That machine is a beast for building furniture and stuff, but it is clumsy overkill for routing neck pockets and truss rods. So I got the idea to make a base plate that will adapt the little router to the jigs I made. Simple - just a 6" square; there it is on the left. The material is a piece of 1/4" phenolic that I had laying around for years. Phenolic resin is a plastic that is so hard and stiff it is more like metal. It is perfect for router bases and other fixtures, but somewhat hard to work. To drill the big hole in the center, I had to shift the drill press to its lowest gear, and cool the bit with water.

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