Doing Things Wrong

Stud Bushing Puller

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StewMac sells a knob & bushing puller for the breathtaking price of $53.31, plus shipping, of course. Here is one I made in 5 minutes for about $2 in Home Depot parts. It consists of:

  • 3/4" pipe plug
  • 40mm long M8-1.25 ( coarse thread metric ) hex bolt
  • generic washer that fits the bolt, more or less

Simply drill a hole in the end of the plug to fit the bolt. The bolt is of a suitable length to grab plenty of threads in the bushing without bottoming out in the hole. The washer is there to keep the metal bolt from chewing up the plastic plug. Not shown is some kind of padding to keep from bearing directly on the guitar finish, a folded piece of paper towel will do, or some stick-on felt padding.

This is by no means an original idea, although my use of the pipe plug brings the construction to its absolute greatest simplicity - all I had to do was drill one hole and the tool self-centers. The M8 bolt fits the majority of the imported bridge posts I have to deal with, one other requires an M6-1.0 hex bolt, 40-45mm, and a matching washer. For USA-made bushings, use a 5/16"x 24 (fine thread) hex bolt, about 1-1/2" long. Get all three sizes, and you'll have a kit that will handle anything, for about three bucks.

StewMac also sells a simple little plastic knob puller for about $8. These things are great, I have several so I don't have to hunt for one when I need it, and I highly recommend them. But $53 vs $2? I am speechless.


Comments on Stud Bushing Puller

Kirb:

May 2, 2023 at 12:09 PM

I made mine from some pvc pipe that fits nicely around the insert to stop wood chipping up as the insert comes out .
I glued it inside a coupling to build its diameter up to spread the load and padded it with felt .
Zero real cost except my time .
Everything was leftovers from other projects or jobs .

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Laying out the parts to see what it will look like. The body has been finished for a long time. Yesterday I encased the neck in plastic - 4 layers of polyurethane, wet-on-wet. Today I smoothed it out with 320 sandpaper, a gentle touch to remove any remaining wood grain and give a good surface for the final topcoat. It will need a few days to fully cure before then.

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