Doing Things Wrong

Routers

If you don't already have a router, I recommend you get a small one like this:

I have two of these, and a couple of the old two-fisted full-sized variety. Since I got the first mini-router, I have never touched a big one again.

These are also known as "laminate trimmers", but don't be fooled, they have plenty of power to do any task required for luthiery and many other things. The great advantage is one-handed controllability. The disadvantage of these small routers is that they only take 1/4" shaft bits.

A problem with any router, but especially a small one, is that the base is narrow and unstable. That is easily fixed. Get a piece of 1/4" phenolic or clear polycarbonate, and you can make any sort of router base you want. For example:

Notice how much of the router base rests on the workpiece, for absolute stability.

Phenolic on the left, acrylic on the right

I keep these two routers in the same box, hoping they'll mate and produce a litter of Dremels. So far, no luck.

I have a lot of other router plates and adapters listed in Jigs and Templates.

On a related note, these are the incredibly tiny bearings you need to nip out the corners of a squared-off Telecaster or Danelectro neck pocket with a 3/8" bit. Subtract the 1/4" shaft, and divide by two, and these bearings are just 1/16" thick. The balls inside must the like grains of sand. I can't imagine these things have a very long life expectancy - only use them for the corners, do the rest of the job with a 1/2" bit.


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This is a spoke nut version, for use at the neck heel.

Here is a variation intended to adjust at the headstock rather than the heel, although it would work fine there too. I substituted a 1-1/2" 10-32 SS cap-head bolt for my usual spoke nut and threaded shaft. It is captured the same way, in a drilled-out coupling nut with a ground-down hex nut. The rod itself is 48" 3/16 rod steel, bent back on itself. Both coupling nuts are grooved on the attaching surface to hold the round rod. This greatly simplifies alignment and assembly, and the cap-head bolt eliminates one solder joint. All parts from my favorite luthiery supply shop, Home Depot.