Doing Things Wrong

Superfreaky Part IIa

I finished the shaping with a big metal file and 80-grit. Then finish-sanded 100-150 and cleaned out the fret slots. 150 is good enough for now. For final finishing, I'll take it up to 320, which is smooth but leaves plenty of 'tooth' for the finish to grab onto. I wouldn't go any higher - the surface becomes too smooth.

Finally I put several coats of poly wet-on-wet on the fretboard, to build up a single thick layer of plastic. That will give a nice thick protective covering over the stained surface. That will need a few days to harden-off, then I can smooth it down, install the frets, and give it a thin top-coat, and also finish the rest.


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Black Polyurethane body. This is during the polishing process, you can see it is not even clean. The front came out like black glass. I smoothed the orange-peel with 1500 grit wet, then 2000 and 3000. Then I switched to the random orbital with a red sponge cutting pad and Turtle Wax rubbing compound that claims to remove 1200 scratches. Shouldn't be any 1200 scratches, since I started with 1500. That came out shiny, but with swirl marks in the light. Then I switched to another red cutting pad with Meguiar's Ultimate Compound, and finally a softer yellow pad with the same Meguiar's. At that point, it was pretty much a factory finish. I didn't work as hard on the back, it is nice, but will soon enough encounter a zipper or belt buckle, so the effort would be wasted.