Doing Things Wrong

Superfreaky Part II

After doing the binding, I found a bulge in the middle of the fretboard. So I sanded it down with a radius block until everything is perfectly flat. I touched-up the inlays with black CA, and re-stained it to be bubing-ish again ( actually an old can of "Colonial Maple". ) Finally, I drilled out tuner holes 13/16" in the locations I determined previously, and everything fits.

Satisfied with the front, I flipped it over and set it up to shape the back. The heel is clamped in a vise, and the head is supported to make things relatively level. I also taped-up the headstock wings to avoid accidentally marring them with tools.

After sketching in Rick-ish contours for each end, I began the attack with a long flat Surform file. I also have a curved one, but the flat one did 99% of the work. When I had the basic shape roughed-in, I switched to a big round-backed file, which is quite coarse and ideal for woodworking. Finally, I finished the shaping with a padded sanding block and 80-grit.

I used a yardstick and eyeball to judge the taper on the back, and hands to make sure it all feels right. Long straight tools naturally give a smooth even result, no bumps or dips to work out. Everything done by hand - good exercise, no excitement. The shape is pretty close to final, then on to finish sanding.

This neck is entirely Radiata. This is my second Radiata neck; the first one is about a year old now on the Cowbell, with no issues. This is a good wood for necks - lightweight, good grain, strong and straight, and easy to work.


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Such a simple idea, yet it makes a world of difference in finishing. StewMac - feel free to copy this design, I've copied enough of yours!​

Sanding blocks are 1/8" neoprene foam (mousepad) glued over 1x2 & 1x3 scrap pine, with 1/4" roundovers ( makes 3/8" roundover with padding. ) Use waterproof contact cement. The large block is sized for 1/4 of a standard sheet of sandpaper, and will also take half of a 1/3 sheet piece. Small block works well for details, inside horns, etc. The neoprene grips the sandpaper exceedingly well, wet or dry, and has just the right amount of 'give' for very fine sanding.

Printed from luthierylabs.com