August 27, 2020
Cleaned Up a Rat's Nest
August 27, 2020
I reorganized the wiring section of the website. It was basically years of notes and diagrams, dumped in a pile. Better now.
One of the fun things about building electric guitars is wiring them up. Factory wiring tends to be simple, minimizing the amount of fussy handwork required. Many manufacturers keep strictly to 'classic' designs, seldom if ever changing anything. These designs are generally simplistic, often crude or even stupid, and sometimes outright flawed. There is no need for you to do this. I don't. Here are some of the things I have done over the years. I don't claim to have invented any of this, although some of these schematics I have never seen anywhere else, and had to derive them myself.
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This is a spoke nut version, for use at the neck heel.
Here is a variation intended to adjust at the headstock rather than the heel, although it would work fine there too. I substituted a 1-1/2" 10-32 SS cap-head bolt for my usual spoke nut and threaded shaft. It is captured the same way, in a drilled-out coupling nut with a ground-down hex nut. The rod itself is 48" 3/16 rod steel, bent back on itself. Both coupling nuts are grooved on the attaching surface to hold the round rod. This greatly simplifies alignment and assembly, and the cap-head bolt eliminates one solder joint. All parts from my favorite luthiery supply shop, Home Depot.
More: Double-Acting Truss Rod ...