Doing Things Wrong

Superfreaky Part IIa

I finished the shaping with a big metal file and 80-grit. Then finish-sanded 100-150 and cleaned out the fret slots. 150 is good enough for now. For final finishing, I'll take it up to 320, which is smooth but leaves plenty of 'tooth' for the finish to grab onto. I wouldn't go any higher - the surface becomes too smooth.

Finally I put several coats of poly wet-on-wet on the fretboard, to build up a single thick layer of plastic. That will give a nice thick protective covering over the stained surface. That will need a few days to harden-off, then I can smooth it down, install the frets, and give it a thin top-coat, and also finish the rest.


This is a real Danelectro Silvertone 1452 from the 1960s. When I got it, it was a sad box of parts. Some hillbilly had stripped it, by rubbing it on the sidewalk, I think. The fretboard had delaminated, and the old repair had simply made the problem permanent. I repaired the neck and fixed all the other issues, replaced the lipstick tubes, which had split, and clear-coated the whole thing in modern poly. I was not able to fully repair the neck, there's just not enough wood left, so I don't keep it under tension. The pickguard is stained dark for contrast. I cleaned tarnish off the old metal bits with oven cleaner, and replaced all the corroded fasteners with shiny new stainless ones.

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