Doing Things Wrong

Routers

If you don't already have a router, I recommend you get a small one like this:

I have two of these, and a couple of the old two-fisted full-sized variety. Since I got the first mini-router, I have never touched a big one again.

These are also known as "laminate trimmers", but don't be fooled, they have plenty of power to do any task required for luthiery and many other things. The great advantage is one-handed controllability. The disadvantage of these small routers is that they only take 1/4" shaft bits.

A problem with any router, but especially a small one, is that the base is narrow and unstable. That is easily fixed. Get a piece of 1/4" phenolic or clear polycarbonate, and you can make any sort of router base you want. For example:

Notice how much of the router base rests on the workpiece, for absolute stability.

Phenolic on the left, acrylic on the right

I keep these two routers in the same box, hoping they'll mate and produce a litter of Dremels. So far, no luck.

I have a lot of other router plates and adapters listed in Jigs and Templates.

On a related note, these are the incredibly tiny bearings you need to nip out the corners of a squared-off Telecaster or Danelectro neck pocket with a 3/8" bit. Subtract the 1/4" shaft, and divide by two, and these bearings are just 1/16" thick. The balls inside must the like grains of sand. I can't imagine these things have a very long life expectancy - only use them for the corners, do the rest of the job with a 1/2" bit.


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This is the Ric body template I made earlier. What's the point of making a template if you only use it once? Underneath are the sections for the new body. I used about 13 feet of 2x2" lumber, under $20 at Home Depot. I arranged the pieces so the stripier faces show. I'm also extending the tongue on the template. I had a brain fart and cut it too short when I made it.

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