Sanding blocks are 1/8" neoprene foam (mousepad) glued over 1x2 & 1x3 scrap pine, with 1/4" roundovers ( makes 3/8" roundover with padding. ) Use waterproof contact cement. The large block is sized for 1/4 of a standard sheet of sandpaper, and will also take half of a 1/3 sheet piece. Small block works well for details, inside horns, etc. The neoprene grips the sandpaper exceedingly well, wet or dry, and has just the right amount of 'give' for very fine sanding.
Sanding is one of the most important aspects of woodwork, and luthiery. In general, if there is a choice of method between sanding and something else, routing for example, sanding is much safer and preferable.
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I made this little mitre box. It goes in 5-degree steps from 0 to 45 degrees. I don't know if that will actually be useful, but it gives me something to play with. Although I made it with the saw shown, I would use it with a fret saw, which is narrower and runs in the slots nicely. The important thing is not that the angles are super accurate, but that they are repeatable. I think.
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