Doing Things Wrong

Milling Vise

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I've wanted one of these for a long time. This is a 2-axis milling vise. You bolt it to your drill press, and it turns it into a light-duty milling machine, with the proper bits, which I have. The vise handle is at the left, the slide handles are at the front and right.

I got this in a trade and had to make up new slide handles. I also disassembled and cleaned it, got it adjusted properly, and gave it a couple of coats of linseed oil. ( Yes, linseed oil is great for tools like this. ) A sharp eye will notice that the handles are made from truss rod bar, plus about $5 worth of fasteners.

Now I can make things from wood, plastic, and softer metals. Steel might be a little too much.


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The Edge Binding Jig is inspired by StewMac's attachment for the Dremel, except that mine uses a real router, and is designed to fit into tight spaces like the inside of Fender horns, which StewMac's does not do well. The edge follower is a nylon cap nut on a 1/4-20 bolt threaded tightly through a block of maple. The jig is also useful with the follower removed for routing neck pockets, round-overs, etc. The length of the base plate, with the maple stiffeners, allows a large area of contact with the workpiece for stability, something that can be a real problem with a standard router base. The small DeWalt 611 router is easily controlled with one hand, while the other hand keeps the jig aligned on the workpiece. I sometimes even clamp the whole thing upside-down and use it as a quickie little router table.