Doing Things Wrong

Maple

Maple is a hard heavy wood that is your best choice for necks and small parts. The best maple is eastern "rock" or "sugar" maple. In much of the country, this is what is stocked at your local home center, just go there and pick out a nice straight piece. I the west, you will instead find locally grown maple, which is not as good, but probably good enough.

If you hunt through the pile at the store or lumberyard, you can often find fancy wood being sold at ordinary prices. I regularly find flames and birdseye. This is much better than mail-ordering "luthier-grade" wood that is in all likelihood inferior to what you could have hand-picked at Home Depot.

Maple, like all hardwoods, has problems with routing. Routing outside edges is guarantied to result in chip-out and a ruined piece. Instead, do your edge shaping with a sander, files, and rasps, and whatever else you have besides the router. Interior cuts like cavities and truss rod slots work better, especially when using small ( ~ 1/4" or less ) bits. Spiral bits also reduce chip-out. Minimize routing by drilling out as much material as possible first with Forstner bits.

Binding slots leave no choice but to use a router. For these, don't try to make the full cut in one pass, instead, go over and over it very lightly until you have it.

While maple is ideal for necks, it is really too heavy to make a solid body from. Cabinet-grade maple plywood over a hollow core is a better choice, again, from the home supplies store.

Maple takes colored stains poorly but takes on a nice amber color under polyurethane. It has a tight grain that requires no filling prior to finishing.

Some maple plywood projects:


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I took a drive over to Harbor Freight - purveyor of fine {sarcasm} Chinese tools & hardware - and picked up this little drill press. With a coupon, it cost me just over fifty bucks. This is not what I would call a good drill press, in fact, it is pretty crappy. The base and the table are stamped, not forged, and small. The quill travel is a measly two inches, parts that should be steel are aluminum, parts that should be aluminum are plastic, vibration is excessive, and the 3/8" chuck has a disconcerting wobble to it. I knew all that when I bought it, and I never would have if I did not already have a much better one, or at least a decent one. What I wanted from this drill press is small size and lightweight, so I can add it to my inside workstation, and not have to leave the heat/ac to go drill a hole in the garage. This press weighs well under 40 pounds and doesn't take up too much space on my inside workbench. My 'good' drill press is not something you'd want to move around a lot.