Doing Things Wrong

Scroll Saw

My new scroll saw - see my review

A scroll saw is a step up from a jigsaw. Scroll saws are ideal for cutting thin materials like pickguards, but with patience, you can push a scroll saw through even a body blank. For cutting thicker materials, and just in general, a band saw is better and faster.

A scroll saw does have one advantage over a band saw: You can disassemble the blade and reassemble it through a hole in the workpiece, to make entirely interior cuts. A jigsaw can also do this, but a band saw cannot.

Much like a jigsaw, a scroll saw will cut fairly perpendicular when going straight, but the blade will bend around curves, so stay well outside your line and sand-in.


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Laying out for the angled double lipstick bracket. The straight one is at the left, in the center I have cut out my drawing and Scotch-taped it to the aluminum blank. Then I punched the centers through the paper. That's what the black tool is - a spring-loaded punch. It is used to make dimples in material to accurately start a hole. If you don't have one of these in your toolbox, get one - under ten bucks. It works great on woods and soft metals, and even mild steel. The accuracy of your drilling will improve tremendously.