Doing Things Wrong

Scroll Saw

My new scroll saw - see my review

A scroll saw is a step up from a jigsaw. Scroll saws are ideal for cutting thin materials like pickguards, but with patience, you can push a scroll saw through even a body blank. For cutting thicker materials, and just in general, a band saw is better and faster.

A scroll saw does have one advantage over a band saw: You can disassemble the blade and reassemble it through a hole in the workpiece, to make entirely interior cuts. A jigsaw can also do this, but a band saw cannot.

Much like a jigsaw, a scroll saw will cut fairly perpendicular when going straight, but the blade will bend around curves, so stay well outside your line and sand-in.


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The plate is an old piece of phenolic I had lying around - very stiff stuff. The 'legs' are pine scrap, in whatever width works.​

The Reverse Routing Jig holds a router above the workpiece, which is secured to a flat smooth surface below. I use an old piece of countertop, not a carpet, as in the picture. By sliding the router over the workpiece, you can mill the face of the piece. Height is adjustable by changing the legs. This jig is very useful for milling Fender-style headstocks. It is also possible to cut angled headstocks by blocking-up the workpiece and using the longer legs. This jig is basically an upside-down router table, with one great advantage - you can see what you are doing.