Doing Things Wrong

Band Saw

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This is my little bandsaw. A saw like this costs well under $100 and is well worth it. While a scroll saw can cut thick body material, a band saw does it much better. A bandsaw also rips through hard maple necks much faster than a scroll saw.

In the picture above, the bandsaw is set up with two fences for a long rip cut. This is not what a bandsaw is really for though, bandsaws excel at cutting curves.

Setting up a bandsaw is a tricky thing, as is using it. When you first get it, you will probably spend some time cursing at it, and wondering if you should have gotten a better one. I assure you, eventually you will get the thing figured out, and a $400 model would have the same problems. It is a matter of experience for the user, not the machine.


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It's time to glue up some necks. First I radius-sanded the fretboards to 12 inches with my DIY sanding block. The StewMac board started with a 16" radius, which was easy to do. The other board started flat and was a lot of work to do entirely by sanding, not to mention a mess of nasty rosewood dust. For a flat board, better to rough it out with a router, and then finish by sanding. I'm not much of a cook, but the little kitchen timer has a thousand uses.

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